Precast Concrete


2000 AWARDS OF DISTINCTION


 

FIVE POINTS MAXIMUM SECURITY
CORRECTIONAL FACILITY
Awarded: 1st Place - Best Entry
Main Category: Permanent Factory-Built Complex of Buildings
Category: Institutional over 10,000 square feet
Company: Oldcastle Precast Modular Group
Affiliate:  
Design Firm: State of New York Dept. of Corrections
Location: Romulus, NY
Building Use: Complex Buildings of housing units and administrative support spaces
Number &
Size:

3,993 total
(750) 18'; 19'6 ; 9'9" Cell Modules; Gallery Units; Wall Panels; Recreational Wall Panels; L-Slab Pieces; Front & Back Chase Walls and Parapet Walls

Total Square Feet: 883, 280
Days to Complete: 380


Award Criteria

ARCHITECTURAL EXCELLANCE
Five Points Maximum Security Facility in Romulus, New York sits on 120 acres of land and will house 1, 500 maximum security inmates. A unique feature of this facility is that 2, 650 square feet of above ground tunnels to transport prisoners had to be constructed as well as each of the 104 square foot correctional cells has an 8 foot x 8 foot recreational area on the outside wall.
The facility consists of five, three winged buildings featuring 50 precast modular cells per wing, for a total of 750- fully outfitted maximum-security cells, 30 of which were designed specifically for handicapped prisoners. The facility was designed as a full precast concrete building envelop which significantly decreased construction time, increased quality control and provided for a durable, low maintenance facility. In addition to the cells the following precast was incorporated, cell slabs; front chase wall pieces: back chase wall pieces: insulated parapet: recreational area slab pieces: recreational area wall panels: L slab pieces: stair sections: stair landings: hollow core planks: gallery T units. A brick exterior was used to give the facility an aesthetically pleasing look.

 TECHNICAL INNOVATION
An 8'6" ft x 13' ft precast cell slab was designed, which became the floor of the cell, and attached to the 5 sided monolithically cast cells before shipping to enclose the above ground tunnel construction. A shower unit along with all other furniture and fixtures was installed before shipping.
The cells also featured an 8-foot by 8-foot recreation area on the outside wall.

 

COST EFFECTIVENESS
Time & Money was saved. Production of the 3,993 precast pieces for Five Points began June 7, 1999 and was completed Nov. 4, 1999 taking approx. 109 days Over 3,993 pieces of precast were erected in the new record setting time of 75 days. Erection started July 26, 1999 and the last piece was set on November 16, 1999. The facility was completed 4 weeks ahead of schedule.

· Production of Precast:
June 7, 1999 to November 4, 1999 = 109 days
· Erection of Precast:
July 26, 1999 to November 16, 1999 = 75 days
· Calendar Days to Complete = 380 days
July 7, 1999 to August 26, 2000

The 14'6" x 18' cells were delivered to the job site with bunks, water closet, showers, desks and lighting fixtures. The cells came outfitted with electrical and plumbing needs that simply had to be hooked up once they were set into place. The exterior walls of each cell contained 4" of insulation to increase the energy efficiency. Surfaces of the module walls and ceiling have a smooth steel form finish and were painted with anti-graffiti expoxy paint to provide for a low maintenance facility. An 8'x 8' exercise space framed with precast walls, slabs and chain link fencing, is located outside each cell unit. Precast stairs and wall panels complete the all precast wings.

 

CALENDAR DAYS TO COMPLETE = 380 DAYS

		
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Oldcastle Precast Modular Group
P.O. Box 210
514 Township Line Road
Telford, PA 18969
Phone: 215.257.2255
Fax: 215.453.5813.

E-mail: opmg@oldcastleprecast.com

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